Gas analyzer calibration procedure
How to Calibrate a Gas Analyzer If you've spent any time around a kiln, boiler, or any combustion process, you already know the drill: the gas analyzer is the one instrument nobody thinks about until it starts lying to you. And it will lie to you eventually every sensor drifts, every optical bench gets dirty, every electrochemical cell ages. Calibration is just how you catch it before it costs you. Here's the thing most manuals don't tell you plainly: calibration isn't one procedure, it's three habits zero span a sanity check done consistently, on a schedule you actually follow. Why It Drifts in the First Place Before touching any buttons, it helps to know what you're fighting: Electrochemical cells (O₂, CO, NOx sensors) slowly consume their internal electrolyte. Output drops over months, sometimes faster in hot, dusty environments. NDIR (non-dispersive infrared) benches drift when the optical path gets coated with dust or moisture, or whe...